Products

High-Performance Li-ion Circular Saws Factory

BOSI Tools is a Li-ion circular saw manufacturer from China, offering the Li-ion Brushless Circular Saw and the Bumblebee Series Li-ion Brushless Circular Saw.

A brushless motor drives a 150mm blade at a high speed of 6,000 rpm, a lightweight 1.5 kg body features 0–45° bevel adjustment, and ultra-wear-resistant alloy gears — BOSI provides a cordless precision cutting solution for carpenters, formwork installers, and renovation sites with its 20V lithium-ion platform.

We can provide selection advice and customized solutions based on actual working conditions. Please feel free to contact us at any time.


Working Principle

The essence of a Li-ion circular saw is to convert the battery's DC electrical energy into the high-speed rotation of a saw blade via a brushless motor, performing straight-line cutting through circular tangential motion.

The BOSI Black Warrior Cool Series is equipped with a brushless motor. Once powered by the 20V/4.0Ah battery, the rotor directly drives the saw blade at a no-load speed of 6,000 rpm. The saw blade has a diameter of 150mm and a cutting depth range of 0–55 mm.

The brushless motor eliminates the mechanical friction of carbon brushes and a commutator, offering higher energy efficiency and longer service life, with high speed and high torque ensuring smooth, jam-free cutting.

The transmission system uses alloy gears that are ultra-wear-resistant, stably transmitting the motor's torque to the saw blade spindle. An aluminum base plate can be tilted from 0–45° via an angle adjustment mechanism, enabling bevel and chamfer cuts.

The Bumblebee Series upgrades this foundation with a 5030 brushless motor and a 4500mAh battery, offering a variable no-load speed range of 0–5,800 r/min, a 150mm/24T saw blade, the same 0–55 mm cutting depth, a bare tool weight of 1.84 kg, and it comes standard with two batteries and one charger.

During cutting, the carbide-tipped teeth on the blade's circumference sequentially enter the wood, with the leading edge of each tooth planing off tiny chips. The base plate is held firmly against the workpiece surface to ensure a straight saw line. The lightweight body design makes one-handed operation possible, though a two-handed grip is recommended for improved stability.


How to Choose the Right Li-ion Circular Saw?

Selection Dimension

Black Warrior Cool Series Li-ion Brushless Circular Saw

Bumblebee Series Li-ion Brushless Circular Saw

Battery Configuration

20V/4.0Ah, comes standard with two batteries, one charger + 1 saw blade

20V/4500mAh, comes standard with two batteries and one charger

Motor & Speed

Brushless motor, constant 6,000 rpm

5030 brushless motor, variable 0–5,800 r/min

Cutting Capacity

150mm blade, max cutting depth 55mm, 0–45° bevel

150mm/24T blade, max cutting depth 55mm, 0–45° bevel

Weight

Ultra-lightweight 1.5 kg design

1.84 kg

Recommended Scenarios

Cutting panels for renovation, stock prep for formwork installers, on-site furniture assembly

Precision sawing for professional carpenters, batch panel cutting, seeking endurance and speed control


The primary criteria for selection are cutting precision and work intensity. For panel cutting on renovation sites and stock preparation for formwork installers, the Black Warrior Series is lightweight and portable at 1.5 kg, with smooth cutting at a constant 6,000 rpm.

For professional carpenters who need variable speed adjustment to adapt to different material densities, the Bumblebee Series, with its 5030 motor and high-capacity 4500mAh battery, meets the demands of all-day operation.

The saw blade diameter and cutting depth are consistent, and accessories are interchangeable and shared between the two series.


Common Problems and Solutions

Common Problem

Cause Analysis

Solution

Corresponding BOSI Design

Cut deviates, saw line is not straight

Base plate not pressed firmly against the workpiece, or the angle lock is loose

Before cutting, confirm the base plate is flat against the surface and the angle adjustment is securely locked

The aluminum base plate is 0–45° adjustable; the locking mechanism is stable

Saw blade jams or motor stalls

Excessive cutting depth or a dull saw blade

Adjust the cutting depth to the board thickness plus 3–5 mm; promptly replace a dull blade

The brushless motor delivers high speed and high torque; alloy gear transmission does not jam

Insufficient battery runtime

Continuous high-intensity cutting or an aging battery

Rotate between two batteries and one charger; store batteries with a 30%–50% charge

Black Warrior: 4.0Ah; Bumblebee: high-capacity 4500mAh

Rough cut surface, edge chipping

Incorrect saw blade tooth count or feeding too fast

Select a multi-tooth blade for thick stock; feed at a constant speed without forcing

The Bumblebee comes standard with a 150mm/24T blade for a smooth cut surface

Motor fails to start or does not run

Oxidized battery contacts or completely drained battery

Clean the battery contacts; replace with a fully charged battery

One-button battery level check; gold-plated battery contacts prevent oxidation


Our Li-ion Circular Saws vs. Other Brands: Why Choose BOSI?

Comparison Dimension

BOSI Li-ion Circular Saws

Same-Price Generic Brands

Imported High-End Brands

Motor & Transmission

The entire series features brushless motors; the Black Warrior runs at 6,000 rpm; the Bumblebee has a 5030 motor with variable speed; the alloy gears are ultra-wear-resistant

Brushed motors or off-brand brushless ones; carbon brushes wear quickly; gears are made of powdered metal and lack durability

Mature brushless technology, but the selling price is 2–3 times higher for the same specifications

Lightweight Design

Black Warrior: 1.5 kg; Bumblebee: 1.84 kg; one-handed operation is feasible

Bulky, heavy bodies cause fatigue during prolonged operation

Lightweight, but commands a significant professional-grade premium

Cutting Capacity

150mm blade, 55mm cutting depth, 0–45° bevel adjustment

Inflated cutting depth; base plate adjustment is loose and imprecise

Precise cutting, but high cost for replacement parts

Battery & Runtime

20V platform, high-capacity 4.0Ah/4500mAh, comes standard with two batteries and one charger

Inflated battery capacity; only a single battery is provided

High battery quality, but the unit price for a single battery is expensive

Overall Cost Effectiveness

Delivers a brushless motor, alloy gears, a lightweight body, and a dual-battery kit at a mid-range price point

Low price, but short gear life and a high battery failure rate

Top-tier quality, suitable for ultra-high-frequency professional woodworking


BOSI Li-ion circular saws ensure transmission durability with an all-series brushless motor and alloy gears, and enhance portable working experiences with a lightweight body and high-capacity battery, filling the quality gap between generic brands and imported high-end products in the woodworking and renovation sector.


Safety Precautions for Use

1. Battery Safety

Use the original charger for charging. Protect the battery from high-temperature exposure and immersion in water. Store with a 30%–50% charge.

Rotate between the two batteries and one charger. Before starting work, use the one-button battery level check to check the remaining runtime.

2. Blade Inspection

Before use, confirm that the saw blade is free of missing teeth, cracks, or adhered foreign objects, and that the securing nut is locked.

The rated speed of the saw blade must be higher than the tool's no-load speed. Keep both hands clear of the tooth path while the blade is rotating.

3. Operating Posture

Hold the tool with both hands, stand firmly with one foot slightly forward, and position your body offset from the plane of the blade to prevent injury from kickback.

During cutting, keep the base plate firmly against the workpiece, and feed at a constant speed without forcing. Although the lightweight body is just 1.5 kg, a two-handed grip is still recommended during cutting.

4. Angle Adjustment

When adjusting the bevel cut between 0–45°, confirm that the locking mechanism is fully engaged, and do not allow the base plate to become loose during the cut.

Always wait for the saw blade to come to a complete stop before adjusting the angle.

5. Kickback Prevention

When cutting long boards, support both ends to prevent the blade from pinching. Never withdraw the saw from the workpiece before the blade has completely stopped, as the teeth may catch the kerf and cause kickback.

The movable guard must flexibly return to its position; tying it back to keep it permanently open is strictly prohibited.

6. Maintenance and Storage

After work, clean accumulated dust from the housing ventilation slots and the inside of the guard. If not using the tool for an extended period, remove the battery and store it separately, recharging it once a month.

Although the alloy gears are wear-resistant, it is still recommended to check their lubrication annually. Store the saw blade by hanging it or laying it flat to prevent the tooth tips from being knocked and damaged.

Brushless Lithium-Ion Circular Saw

Brushless Lithium-Ion Circular Saw

BOSI is a reliable of Bumblebee series Brushless Lithium-Ion Circular Saw, which features a 20V/4500mAh battery, a 150mm saw blade diameter, a maximum cutting depth of 55mm, and an idle speed of 5800 rpm. It uses a brushless motor, supports 0-45° bevel cutting, and weighs only 1.84kg. Standard configuration includes two batteries and one charger; it uses a 5030 motor. Suitable for high-efficiency cutting in woodworking, construction templates, and other applications.
Li-ion Brushless Circular Saw

Li-ion Brushless Circular Saw

BOSI is the manufacturer of Black Warrior Cool Series Li-ion Brushless Circular Saw, 20V/4.0Ah, 150mm saw blade diameter, maximum cutting depth 55mm, no-load speed 6000rpm. Brushless motor, high speed and high torque, smooth and jam-free cutting. 1.5kg lightweight body, 0-45° angle adjustment. Standard configuration includes two batteries, one charger, and saw blade. Suitable for wood cutting, board cutting, etc. Welcome to inquire and request samples.
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